Corrosion Survey
Effective planning of corrosion mitigation is initiated through a detailed corrosion survey, which provides essential data and information regarding the asset surface. Information gained from a basic survey would include information about the type of corrosion, details of the coating, and the general condition of the surface. A basic survey, however, may not have enough information to allow proper planning of corrosion control. Generally, a basic survey is done by painting and coating manufacturers as part of their material specification process.
Detailed corrosion surveys are required to handle corrosion management in a more scientific and effective manner. These surveys go beyond general observations to deliver accurate quantifications, detailed parameter measurements, and thorough analyses. The outcome is a data-driven corrosion mitigation plan that ensures the best return on investment (ROI), improves asset lifecycle, and maximizes protection against corrosion.
At Arya Industrial Solutions, we conduct the most advanced digital APROC platform-based corrosion surveys. APROC is the most modern tool in the digital era with cost-effective accuracy and efficiency of data gathering and analysis. The backbone of digital technology enhances data accuracy by including actionable insights and analytics-driven reports that are part of the foundation for scientific corrosion control and automation strategies.
Key Reports and Insights in Comprehensive Corrosion Surveys:
- Loss Analysis: Possible and actual percentage losses in thickness, mass, and asset value based on ISO 12944:2018 standards.
- Impact Assessment: Analysis of asset preservation outcomes, including percentages of thickness, mass, and value saved due to mitigation efforts.
- ROI and Performance Metrics: Current coating ROI analysis, coating system efficiency, and contractor-specific performance evaluations.
- Risk Assessment: Identification of high-risk areas requiring priority intervention.
Arya Industrial Solutions, through extensive surveys and state-of-the-art capabilities of APROC, provide accurate planning, ideal resource allocation, and ROI for corrosion mitigation activities beyond competition.
Faq of Corrosion Survey
A Corrosion Survey involves assessing surfaces for signs of corrosion, identifying potential issues, analysing root cause of corrosion and providing solutions to prevent further damage. If corrosion survey will be done with digital measurements, It will have potential for accurate asset integrity management and maintaining the structural integrity of industrial equipment.
Our experts use non-destructive testing methods such as visual inspections: rust grades, ultrasonic testing, and coating thickness measurements to assess the extent of corrosion on each and every object of the industrial plants, and add its data to APROC – our corrosion management software that recommends appropriate solutions.
It depends on the environment and the type of asset, but generally, corrosion surveys should be conducted every 1-3 years, especially in high-risk or harsh environments.
A holistic corrosion survey works as a diagnostic activity of your asset. Corrosion survey with APROC results in the best possible corrosion management of your asset. The main benefits include detection of corrosion with its root cause & its quantification, which helps plan proactive approaches for corrosion prevention, avoid costly repairs, downtime, and safety hazards. It also extends the lifespan of equipment and infrastructure.
Yes, through advanced techniques such as ultrasonic testing, we can identify internal or hidden corrosion that might not be visible on the surface.
Yes, by identifying vulnerable areas & its root cause, APROC can recommend protective coatings, maintenance schedules, and design improvements to prevent future corrosion.
Arya Industry follows international corrosion inspection standards like ASTM D 610, ASTM-E-797, ISO-12944, SSPC PA 2, using advanced technology and expert techniques to accurately assess and prevent corrosion risks for assets.
We ensure compliance through certified equipment, trained professionals, auto data capturing from instruments, and detailed reporting, conducting regular audits to meet regulatory requirements and industry best practices.
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